Plant

Mail Solutions endeavours to continually invest in the very latest technology, in order to ensure that it is equipped to the highest standards of plant, machinery and systems to manufacture products to leading industry standards.

Winkler & Dunnebier

• 8 x ‘102’ – Envelope converting machine with up to 5 colour doctor bladed flexo stack systems.
• 2 x ‘202’ – Envelope converting machine with up to 6 colour doctor bladed flexo print systems. 
• 6 x ‘38CS’ – Reel fed envelope converting machine for the production of self seal wallets.
• 1 x Classic – Blank fed envelope converting machine with 3 doctor bladed flexo print units.
• 1 x ‘227a’ – Blank fed banker envelope machine with flexo print 1 colour outside.
• 1 x ‘227b’ – Blank fed banker envelope machine with flexo print 2 colour outside.
• 1 x ‘327a’ – Blank fed banker envelope machine with flexo print 2 colour outside and 1 colour inside.
• 1 x ‘327b’ – Blank fed banker envelope machine with flexo print 2 colour outside.
• 1 x ‘141’ – Blank fed banker envelope machine with flexo print 2 colour outside and 1 colour inside.
• 1 x ‘46’ – Blank fed pocket envelope machine with 2 colour flexo print.
• 2 x ‘49’ – Blank fed pocket envelope machine.
• 2 x ‘134’ – Pocket or wallet window patching machine with flexo print 2 colour outside and 1 colour inside.
• 1 x ‘149’ – Blank fed pocket envelope machine with flexo print 2 colour outside and 1 colour inside, can manufacture gummed, self-seal and peel and seal envelopes.

F.L. Smithe Machine Company, Inc.

• 2 x 'RA800' – Blank fed folding machine with flexo print.
• 2 x 'Rema' – Reel fed envelope converting machine.

Halm Industries Co., Inc.

• 1 x EM4000 – 4 colour overprinting machine.
• 2 x Super-Jet Plus Presses – 2 colour, 6 inch litho overprinting machine.
• 1 x Super-Jet Presses – 2 colour, 6 inch litho overprinting machine.

Ancillary

• Fully automatic water-based ink mixing and dispensing system
• Water washout plate manufacturing unit
• Shrink-wrap facility
• 3 x Cox & Wright / Sysco CPC-NA25 / Smythe PHP / Samco cutting presses
• Flocculation Unit
• Burnley Packaging / SPR NRC / Beck over wrapper